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Сomplex KZSV

The grain drying and cleaning plant «LIDARAJ» is intended for acceptance lots of grains, leguminous, corn, rape and cereals from transport, its subsequent preliminary clearing, drying, time storage and unloading in vehicles or storehouse.

The grain drying and cleaning plant content:

1. Intake unit consists of the reception metal bunker with the built transport device and possibility of feed control. The bunker is equipped with a canopy providing protection against an atmospheric precipitation. All equipment is block-modular and is delivered in the disassembled kind with transport.

2. Cleaning unit is equipped with a system of clearing of spent air and executed in the form of separate steel construction, providing installation of preliminary and primary clearing machines of grain. Clearing machines of grain provide high efficiency and quality of clearing in the conditions of the raised moistness and a contamination of grain lots.

3. Drying unit is made of zinc-galvanised steel, provides release of grain with productivity regulation, there is an automatic regulation of level of filling with grain, the control of temperature of the heat-carrier and grain, and also having heated up drying and cooling. The exhaust gear of the plant provides continuous release of grain, and also the device co-ordinated with bucket elevators of damp grain, for switching of feeding of undried grain back into the dryer.

4. Grain permanent storage unit is made of zinc-galvanised steel with the system of active ventilation.

5. Grain issuing system delivering it to trucks is made of zinc-galvanised steel.

6. Internal grain transport system is made of zinc-galvanised steel and equipped with automatically operating device preventing reverse motion of a strand at its sudden stop, and also a speed checking device.

7. Automatic control and visualization system is carried out in manual or automatic mode, with the operation parameters rendered an a computer display.

All elements of the plant have ladders, doors, platforms of service providing safe access for cleaning, maintenance operation and repair in conformity.
Warranty period is 2 years.
Installation ,starting-up and adjustment works of the delivered equipment are carried out "key ready " by forces of "Supplier".

Technical specification:  

Basic specification

Parameter, specification, unit

«LIDARAJ»
KZSV-30

«LIDARAJ»
KZSV-40

1. Planned capacity in a direct-flow mode at using of a buffer silo not less 50 % of shift time for wheat at drop of moistness from 20 to 14 %, t/h, not less *:
- for 1 h of main time

30**

30**

40**

40**
2. Засыпной объем корпуса сушилки, м³

65

65

73

73

3. Kind of used fuel:

Liquid fuel

Gas

Liquid fuel

Gas

4. Heat power, kWe, not less

2670

2670

3100

3100

5. Fuel rate On one planned ton:
- gas,  m3, up to
- diesel fuel, l up to

 

-
6,6***

 

9***
-

 

-
6,6***

 

9***
-

6. Installed power of electromotor, kWe,  up to

134

136

134

136

7. Specific energy consumption, kWe ·h/t,
mot more.****

4,2

4,2

4,2

4,2

8. Overall dimensions, m, mot more:
8.1 The sizes of a platform for plant installation in a plan
- length
- width
8.2. Height (On a basic of bucket elevators design)

 

40
23
24,8

 

40
23
24,8

 

40
23
24,8

 

40
23
24,8

9. Non-uniformity of drying, %, up to

2

2

2

2

10. Shattering of grain, %, up to

0,22

0,22

0,22

0,22

11. Reliability factor of technical process, not less

0,98

0,98

0,98

0,98

12. Operating time on difficult refusal, h, not less

800

800

800

800

13. Удельная суммарная оперативная трудоемкость технических обслуживаний, чел.-ч/ч, не более

0,05

0,05

0,05

0,05

14. Ежесменное оперативное время технического обслуживания, ч, не более

0,75

0,75

0,75

0,75

15.Readiness factor

0,97

0,97

0,97

0,97

16. operating life, years, not less

15

15

15

15

17. Resource before write-off, h,
not less

12 000

12 000

12 000

12 000

18. Manning level:
- operator
- assistant operator

 

1
1

 

1
1

 

1
1

 

1
1

* Данные по производительности комплекса в зависимости от исходной влажности приведены в приложении Б.
** При температуре теплоносителя 110°С в прямоточном режиме при температуре окружающего воздуха не ниже 15°С, относительной влажности воздуха от 35 до 70%, температуре зерна 75°С, при содержании в зерне не более 3% посторонних примесей.
*** На пшенице при снижении влажности в интервале с 20 до 14%, при температуре теплоносителя 110°С в прямоточном режиме при температуре окружающего воздуха не ниже 15°С, относительной влажности воздуха от 35 до 70%, при содержании в зерне не более 3% посторонних примесей.
**** Данные без учета расхода электроэнергии на выгрузку из силосов.

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